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Products moving through an automated assembly line

Service / 07

Assembly Line Installation & Commissioning

Installation and commissioning of manual, semi-automatic and automated assembly lines with station-level controls and line-wide integration.

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Line types handled
Manual → Auto
Level test discipline
Station
Time-verified hand-over
Cycle

Overview

Stations, tooling and line controls integrated to cycle time.

Assembly lines succeed on balance and repeatability. Every station has to hit its cycle, signal correctly and stop the line when something is wrong.

We install manual, semi-automatic and fully automated assembly lines — workstations, transfer systems, torque tooling, poka-yoke sensing, andon signalling and line-level PLC integration — then commission them to target cycle time.

Technologies Involved
  • PLC Platforms
  • Servo Drives
  • Omron RFID
  • Balluff RFID
  • Torque Controllers
  • Profinet

Scope of Work

  • 01Workstation, bench and transfer system installation
  • 02Torque tool and controller integration
  • 03Poka-yoke sensor and fixture installation
  • 04RFID pallet and carrier tracking setup
  • 05Andon, indication and line-stop integration
  • 06Station and line-level cycle-time trials

Execution Process

How We Deliver This Scope.

  1. 01

    Station Layout

    Line layout marked and stations positioned against the balance plan.

  2. 02

    Installation

    Benches, transfer systems, tooling and fixtures installed and levelled.

  3. 03

    Controls Integration

    Station I/O, torque tools, RFID and andon tied to the line PLC.

  4. 04

    Station Testing

    Individual station sequence, error-proofing and signalling verified.

  5. 05

    Line Commissioning

    Full-line running, cycle-time tuning and production hand-over.

On Site

Work Environment.

Automated assembly and packaging lineIMG / 01
Assembly hall with multiple stationsIMG / 02
Worker walking through a production hallIMG / 03

What You Receive

Deliverables.

  • Commissioned assembly line
  • Station test records
  • Cycle-time trial report
  • Operator hand-over walkthrough

Need this scope on your site?

Send us your drawings and timeline — we'll revert with an execution plan.

Send Project Enquiry

FAQ

Questions About This Service.

  • Yes. Line relocation, rebalancing and station additions are regular scopes, usually planned around shutdown windows.

  • Yes — torque controllers, poka-yoke sensing and RFID-based traceability are integrated into the line PLC and signalling.

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