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Welder working in an industrial weld shop with sparks

Service / 06

Weld Shop Line Installation

Installation of weld shop lines including fixtures, jigs, weld cells, fume extraction routing and associated electrical and control infrastructure.

Referenced fixture setting
Datum
Interlock testing
100%
Utility routing scope
Full

Overview

Weld cells, fixtures, interlocks and utilities installed to spec.

Weld shop installation demands tight positional accuracy and disciplined safety integration. Fixture location, clamp sequence and cell interlocking all have to be right before the first weld is struck.

We install fixtures and jigs to datum, erect cell fencing with door and light-curtain interlocks, route weld power, air and cooling water, and validate cell sequences with the automation team.

Technologies Involved
  • Safety Interlocks
  • Light Curtains
  • PLC Safety I/O
  • Profinet
  • Pneumatic Clamping

Scope of Work

  • 01Fixture and jig positioning to datum
  • 02Weld cell fencing, gates and interlock installation
  • 03Weld power, control and ground cable routing
  • 04Compressed air and cooling water line support
  • 05Fume extraction ducting support and routing
  • 06Cell interlock and sequence validation

Execution Process

How We Deliver This Scope.

  1. 01

    Datum Setting

    Floor marking and reference datum established for fixture placement.

  2. 02

    Fixture Installation

    Jigs and fixtures positioned, levelled and anchored to tolerance.

  3. 03

    Cell Build

    Fencing, gates, light curtains and access points installed.

  4. 04

    Utility Routing

    Weld power, air, water and extraction routed and connected.

  5. 05

    Safety & Sequence Validation

    Interlocks proven, emergency stops tested, cell sequence verified.

On Site

Work Environment.

Welder at work in a weld shopIMG / 01
Welding sparks on a structural beamIMG / 02
Welder in protective gear in a dark shopIMG / 03

What You Receive

Deliverables.

  • Installed weld cells and fixtures
  • Safety interlock test record
  • Utility connection sign-off
  • Cell sequence validation

Need this scope on your site?

Send us your drawings and timeline — we'll revert with an execution plan.

FAQ

Questions About This Service.

  • We handle the installation, fencing, utility and interlock scope around robotic cells, working alongside the robot OEM for programming and calibration.

  • Yes. Interlocks, gate switches, light curtains and emergency stop circuits are tested and recorded before hand-over.

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